Utility & Production
Management System

Utility & Sustainability — Unifill Composite Dyeing Mills Ltd.

Boiler & Utility Logging
REB Power & CNG Records
Production Records
Daily Utility Meter Readings
Water Balance Records
Real-time Dashboards
Sustainability Reporting

Maintenance & Utility Department

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Unifill © Unifill Group  •  Developed by Engr. Hasnat
Utility & Production
Management System
Dashboard
Power Record
REB Generator 1501 Generator 1064 Diesel Generator
CNG
CNG Operation Truck Purchase Truck Uses Log Consumption & Costing Settings
Production
Dyeing Production Printing Production Reports Settings
Boiler Run Time
Dashboard Daily Entry Log Report Boiler Settings
Water Record
Water Dashboard Water Withdrawn Water Consumption Waste Water Meter Data Consumption Reports Water Flow Setting
User Management
Dashboard

Executive Dashboard

to
This Month
Production Trend (kg)

Modules

Utility Record

Select a source
Entries below are recorded for this power source
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Recent Entries (Last 10)

Select a source to see recent entries…
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Showing log entries for this power source only
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Dashboard for this power source only
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Daily Hours This Month
Daily Turns This Month
Trend
Shift Distribution
Fuel Usage Split %
Alert Thresholds
Run Duration Breakdown
Daily Breakdown 3+ turns in a day

CNG Operation

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Recent Entries (Last 10)

Select a machine to see recent entries…
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Daily Run Hours by Machine
Share of Hours by Machine
CNG Run Time
Daily Trend
Daily Breakdown
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CNG Truck Purchase

Recent Entries (Last 10)

Select a truck to see recent entries…
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Daily Purchase (BDT)
Truck Share
CNG Reserve Details
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Daily Breakdown
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CNG Truck Uses Log

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Recent Entries (Last 10)

Select a truck to see recent entries…
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Daily CNG Consumption (BDT) by Truck
Daily Discharge Hours by Truck
Daily Breakdown
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CNG Consumption & Costing

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Daily Cost by Machine (Auto)
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CNG Settings

Rated gas load (m3/hr) is used to weight machine-wise CNG cost allocation and consumption estimates. Leave blank if unknown — that machine's cost will be allocated by run-hours instead.

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Production

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Controls the signature panel at the bottom of the Daily Report export. Order below is the left-to-right order on the sheet.

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Choose section, unit, year and load.
No import run yet.

Dyeing Production

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This Month
Daily Trend — Dyeing vs RFD (yds)
Machine Share (yds)
Type Mix (yds)
Top Customer (yds)
PI/NoW/OCustomerConstructionColor MachineQty (mtr)Type
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Printing Production

to
This Month
Daily Trend — Woven (yds) vs Knit (kg)
Machine Share — Woven (yds)
Machine Share — Knit (kg)
Top Customers (Woven yds / Knit kg)
W/OPartyD/NoConstruction DesignColor/PrintMachineFabricQty ShiftTypeRemarks
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Production Reports

Boiler Run Time

to
Daily Fuel-Hours (Selected Period)
Monthly Fossil vs Biomass (14mo)
Fleet Roster
Per-boiler activity for the selected period — this month.
BoilerFuelCNG (h)NG (h)Biomass (h)Total (h)Logged DaysAvg / Logged DayUtilization
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Pick a date and click Load Day…
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6-Month Trend
Daily Fuel Hours — All Boilers Combined

Sum of all 6-7 boilers running in parallel each day — a day's total can exceed 24 hours.

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Water Record

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Daily Water Balance (Selected Period)
Pick a date and click Load Day…
Log
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Date-wise log matching the legacy consumption sheet layout — every column here is computed live from meter readings, never stored.

Pick a date and click Load…
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Pick a range and click Load…
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User Management

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Available roles in the system.
SELECT ROLE TO EDIT
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My Profile

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Add User

Roles can be assigned after the user is created — edit them from this same screen.

Edit Power Record Entry

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Editing this entry
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Import Power Records

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Importing data for this power source only
How this works
  • Upload as .xlsx, .xls or .csv (max 10 MB) — a single sheet for this source only.
  • If the sheet is named after this source it's used directly; otherwise the workbook's first sheet is used.
  • For REB, just Date, Power Off, Power On — Shift is auto-suggested from the time and Remarks is optional. Generators also need ON/OFF and Shift.
  • Generator 1501 and Generator 1064 also require a Fuel column (NG or CNG).
  • Rows that already exist (same date, start & end time) are skipped automatically — safe to re-upload the same file.
  • Rows missing a date or start time are skipped and reported below.

Edit CNG Operation Entry

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Import Legacy CNG Log

How this works
  • Upload as .xlsx, .xls or .csv (max 10 MB) with columns Date, CNG_Operation, Start Time, End Time.
  • Runs split across midnight into two legacy rows are automatically merged into one record.
  • Rows already imported (same machine, start & end) are skipped automatically — safe to re-upload the same file.
  • Unrecognized machine names are skipped and listed below, not created automatically.

Edit Truck Purchase Entry

Import Truck Purchase Records

How this works
  • Upload as .xlsx, .xls or .csv (max 10 MB) with columns Date, Time, Truck, Purchased (CNG) BDT, and optionally Station.
  • Volume (m3) is not read from the sheet — it's auto-calculated from the amount using the CNG price in effect on that date (Settings → CNG Price).
  • Truck names are matched case-insensitively; unrecognized names are skipped and listed below.
  • Rows already imported (same truck, exact date & time) are skipped automatically — safe to re-upload the same file.

Edit Truck Uses Log Entry

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Session Duration

Update Purchase Price (PSI)

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Purchase (BDT) — auto —
No purchase is linked to this session, so a PSI-based price can't be calculated.
Purchase Price (full) —
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Updated Price = Purchase Price − ((Current PSI / Initial PSI) × Purchase Price)

Import Truck Uses Log Records

How this works
  • Upload as .xlsx, .xls or .csv (max 10 MB) with columns Date, Truck, Start Time, End Time.
  • A session ending before it started (e.g. 22:00 → 02:00) is treated as one row crossing into the next day — no separate "Next Day" column needed.
  • Sessions longer than 10 hours are imported normally. Only a session over 30 hours (a likely data error) is rejected and listed below.
  • Truck names are matched case-insensitively; unrecognized names are skipped and listed below.
  • Rows already imported (same truck, exact start & end) are skipped automatically — safe to re-upload the same file.

Import Legacy Boiler Run Time

How this works
  • Upload the wide-format sheet (.xlsx/.xls/.csv, max 10 MB) — a Date column plus one column per boiler.
  • A value of 23:59 (or later) is treated as a full day (24:00) — the legacy convention.
  • Blank cells are skipped (no entry created); an explicit 0 creates a "boiler idle" row.
  • Re-uploading the same file is safe — already-imported (date, boiler) rows are skipped unless "Overwrite" is checked.

Edit Boiler Run Entry

Edit Boiler

Import Legacy Flow Meter Data

How this works
  • Upload the workbook (.xlsx/.xls/.csv, max 10 MB) — only the "Flow Meter" sheet (cumulative readings) is imported. The "consumption" sheet is never imported — every total is recomputed here.
  • Blank cells are skipped (no reading created), never treated as zero.
  • Any date where a meter's reading is lower than its previous reading is flagged as a possible replacement/reset — nothing is auto-fixed; record a Meter Event for those.
  • Re-uploading the same file is safe — already-imported (date, meter) rows are skipped unless "Overwrite" is checked.

Edit Meter Reading

Edit Water Meter

Meter Events (Replacement / Reset)

Record a meter replacement/reset so the balance formulas can bridge the register swap without a false negative delta.

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Import Entry Rows

How this works
  • Download the template below — its columns already match your current Dyeing machine list, with an Instructions sheet inside.
  • Fill in Date (YYYY-MM-DD, DD/MM/YYYY, or an Excel date cell), order details, and a quantity under each machine column used. Leave a machine's cell blank if it wasn't used that day.
  • REMARK should match a production type (e.g. Bulk, Sample, Solid) — it's matched automatically, even if not spelled exactly.
  • Upload as .xlsx, .xls, or .csv (max 10 MB). Rows for a date are added to what's already saved unless "Overwrite" is checked.
  • Rows with an unreadable date, a future date, or no recognized quantity are skipped and listed after upload, with the reason.

Edit Production Log Row

Import Printing Rows

How this works
  • Download the template below — columns: Date, PI No., Work Order, Party Name, D/NO, Customer Order no., Fabric Construction, Style of Design, Color & style of print TYPE, then a Woven (yds) and Knit (kg) quantity column per machine (Reggiani/Stork/Flatbed), Shift, REMARKS.
  • Fill a quantity only under the machine + fabric column actually used; leave the rest blank.
  • REMARKS should match a production type (e.g. Production, Sample, PP Sample) — matched automatically.
  • Upload as .xlsx, .xls, or .csv (max 10 MB). Rows for a date are added to what's already saved unless "Overwrite" is checked.

Edit Printing Log Row

Daily Report Comment

Shown above the signature panel on the "Daily Report" Excel export for .

Daily Report Comment

Shown above the signature panel on the "Daily Report" Excel export for .

Unifill
Quick Entry (Excel Mode)

Bulk: 0
Sample: 0
Solid: 0
Printbase: 0
RFD: 0

Paste directly from Excel into any cell.

Unifill
Quick Entry (Excel Mode)

Woven: 0 yds
Knit: 0 kg

Paste directly from Excel into any cell.

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